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KaliX is a visual inspection machine for the automatic measurement of component of every shape through artificial vision systems, obtaining the required information directly from images. Operation is recommended throughout the production process, the acceptance of every working phase and for the final certification in the laboratory for samples and production series. KaliX is equipped with a 5 Mpixel progressive scan camera, with a field of view till Ø 160 mm. It has got bi-telecentric lenses very low distortion and a collimated light that remove the effects on borders of the backlight. The support is an aluminium undercarriage with four wheels, while the measuring parts are placed on a glass sliding surface.. |
Typical installations are delivered with:
The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.
Version Dual Mag
Machine for dimensional control of circular pieces with double field of view (155 mm for top view and 25 mm for cut section view).
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KaliX 500 is a visual inspection machine is suitable for the automatic measurement of component of every shape, without any contact, trough manual loading and unloading. It integrates the existing KaliX serie extending the field of view to 500 mm. No-contact measurement is the precious feature of the machine to measure dimensions through artificial vision systems and obtaining the required information directly from images. KaliX 500 is suitable for measuring rubber gaskets, plastic items, metal parts and most other components within the limits of the field of view. KaliX 500 is equipped with a high resolution CCD progressive scan camera and with a field of view up to Ø 500 mm. It has got bi-telecentric lenses very low distortion and a collimated light. The support is an aluminium undercarriage, while the measuring parts are placed on a glass sliding surface. |
Typical installations are delivered with:
The software allows to set and store the parameters for every single article so they can be used for the subsequent batches.
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MiniMatliX is a visual inspection machine for the dimensional and surface control of circular and other shape components, is able to check the surface of plastic, rubber and other materials pieces to identify main defects as cut, flash, lacking material, holes and halos, doble-mouldings, roundness, concentricity, etc… There are three versions of the machine with different accuracies and dimensional characteristics and, in each of them, the loading group with rotating vibratory provides to supply the pieces to be checked on a conveyor belt where a motorized diverter transfers the pieces on the rotating table. From here the pieces pass through a series of stations responsible for checking defects using digital industrial cameras. |
The images obtained are transfered, without data loss or disturbs, to a PC managed by a Real Time system that performs both image processing and interaction with the operator through a simple and intuitive window interface. The Real-Time system allows excellent system stability and extremely high control speeds.
After capturing the image and processing it, the pieces are sorted into three different accumulation areas depending on whether they are compliant, non-compliant or recovered. The times are very short for the change of piece to be checked thanks to the saving of all the configuration parameters and the rapid cleaning of the machine and the loader.
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MatliX is a simple visual inspection machine with single table for the dimensional and surface control oring and generic pieces in rubber, plastic, PTFE. MatliX is able to check the surface of plastic, rubber and other materials pieces to identify main defects as cut, flash, lacking material, holes and halos, doble-mouldings, roundness, concentricity, etc… There are four versions of the machine with different accuracies and dimensional characteristics. In the MatliX OS versions the machine is equipped with a camera for the surface control from above, while in the MatliX DS versions is equipped with two cameras, one from above and one from the bottom through the glass of the rotating table. |
For each configuration, the loading group with rotating vibratory provides to supply the pieces to be checked on a conveyor belt where a motorized diverter transfers the pieces on the rotating table. From here the pieces pass through a series of stations responsible for checking defects using digital industrial cameras.
The images obtained are transfered, without data loss or disturbs, to a PC managed by a Real Time system that performs both image processing and interaction with the operator through a simple and intuitive window interface. The Real-Time system allows excellent system stability and extremely high control speeds.
After capturing the image and processing it, the pieces are sorted into three different accumulation areas depending on whether they are compliant, non-compliant or recovered. The times are very short for the change of piece to be checked thanks to the saving of all the configuration parameters and the rapid cleaning of the machine and the loader.
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PhoeniX is able to control all the surfaces of the workpiece using the optical inspection through the glass (up to a maximum size of the piece of 50 mm). The equipment is controlled by a PC managed by an RealTime operating system that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface. The RealTime system offers a good stability to the system and extremely elevated control speed. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC. The loading device delivers the pieces to check on a conveyor belt where a motorised diverter will move the parts onto the rotating table. PhoeniX can be employed for the control of high precision gaskets in rubber, plastic parts, metal and other materials within the limits of the vision field. |
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Scrappix is an innovative visual inspection machine for the dimensional and surface control of circular and other shape components. Scrappix is the most advanced product today and is able to check all the surfaces of the piece. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC. The loading device delivers the pieces to check on a conveyor belt where a motorised diverter will move the parts onto the rotating table. |
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BigX is the latest evolution of our machine for visual inspection, dimensional and surface control for O-Rings of medium size. The range of dimension is for O-Rings with Inside Diameter form 70 mm to Outside Diameter of 150 mm. The system Real-Time offers a good stability to the system and extremely elevated control speed. |
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| Loading system | Positioning | 4 surface cameras | Dimensional camera | Unloading |
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SQUEEZEX is a visual inspection machine for dimensional and surface control of O-Rings and generic circular pieces of rubber. Squeezex is able to check the surface of the workpiece to identify closed-undetectable cuts. The machine is capable of controlling other major failures like burrs, missing material, holes and halos, doble-moulding, roundness, concentricity, etc. The production process of rubber articles can create cuts localized mainly in the area of the mould parting line that are not visible with the classic no-contact vision systems. SqueezeX solves the problem of controlling these defects deforming the workpiece during the acquisition of images and the software processes in real time the severity of the defect. The equipment is controlled by a PC managed by an operating system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface. The system Real-Time offers a good stability to the system and extremely elevated control speed. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC. The loading device delivers the pieces to check on a conveyor belt where a motorised diverter will move the parts onto the rotating table. |
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Rollinx is a visual inspection machine for the dimensional and surface control of balls and spheres. It is able to check the surface of the piece to identify main defects as cut, flash, lacking material, holes and halos, double-mouldings, roundness, etc. The equipment is controlled by a PC managed by a operating system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive interface. The system RealTime offers a good stability to the system and extremely elevated control speed. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC through Firewire connection. The machine can be employed for the control of high precision balls and spheres in rubber, plastic and other materials within the limits of the vision field. |
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Pharma is the latest evolution of our machine for visual inspection, dimensional and surface control of rubber pharmaceutical components. Pharma is now the most advanced product of UTPVision and is able to control all the surfaces of the workpiece using the optical inspection and the through the glass technology up to a maximum size of the piece of 35 mm. Hermetically seal and no-contamination is absolutely mandatory for the function because these items are in contact with pharmaceutical liquids. For this reason the defects inspection Is the most performant that UTPVision can offer. The system Real-Time offers a good stability to the system and extremely elevated control speed till 45.000 pcs per hour. |
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| Tıpalar | Pistonlar | İğne Siperleri |
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LoringX is a manual machine for visual inspection, dimensional and surface control for big size O-Rings. The range of dimension is for O-Rings with minimum Inside Diameter of 200 mm with no limitation for the maximum. LoringX is an advanced product of UTPVision and is able to control all the surfaces of the workpiece using the optical inspection combined to the best piece positioning under the cameras. The equipment is controlled by a PC managed by an operating system Real-Time that make both the elaborations on the images and the interaction with the operator through simple and intuitive windows interface. The system Real-Time offers a good stability to the system and extremely elevated control speed. The images are captured by digital industrial cameras and are transferred, without losses or interferences to the PC. The loading system to delivers the pieces to check is manual as well as the parts download after the control operations. We can installed a marking system to engrave codes or characters directly on the surface of the parts. |
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ProfiliX is an automatic inspection machine for the in-line visual surface control of various sizes of extruded profiles and pipes. The width and height of the field of vision is 40 mm. ProfiliX can control the entire surface area of the profile, thanks to the combined optical control with different adjustments for the optimal transit underneath the cameras. The machine is controlled by a PC managed by a Real-Time operating system that carries out both the processing of the images as well as the interaction with the production line and the operator by means of a simple, straight-forward window interface. The Real-Time operating system enables an excellent system stability alongside an extremely high level of precision control. The images are captured by digital industrial cameras and are transferred to the PC without suffering any loss or disturbance. |
